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COMPLETE SUZUKI DR250 DR350 SHOP MANUAL 1990-1994
THE COMPLETE, LARGEST & EASY-TO-USE REPAIR & RESTORER MANUAL FORSUZUKI DR250 & DR350 DIRT BIKES 1990 ~ 1994
This repair manual covers Suzuki DR250 1990-1993, DR250S 1990-1994, DR350 1990-1994, and DR350S 1990-1994 off-road bikes.
THIS ESSENTIAL 374 PAGE REPAIR MANUAL IS A MUST FOR OWNERS & MECHANICS
Table of Contents
QUICK REFERENCE DATA
CHAPTER ONE: GENERAL INFORMATION
Manual organization | Warnings, cautions and notes | Safety | Serial numbers | Fasteners | Shop supplies | Basic tools /Special tools | Precision measuring tools | Electrical system fundamentals | Basic service methods | Storage | Specifications
CHAPTER TWO: TROUBLESHOOTING
Operating requirements | Starting the engine | Engine performance | Starting system | Charging system | Ignition system | Engine management system diagnostic codes | Fuel system | Engine noises | Engine lubrication | Clutch | Transmission | Lighting system | Excessive vibration | Front suspension and steering | Brake problems | Specifications
CHAPTER THREE: LUBRICATION, MAINTENANCE and TUNE-UP
Routine safety checks | Tires and wheels | Periodic lubrication | Periodic maintenance | Tune-up | Idle speed adjustment | Specifications
CHAPTER FOUR: ENGINE
Service precautions | Special tools | Servicing engine in frame | Engine | Rocker arms and pushrods | Cylinder head | Valves and valve components | Cylinder | Pistons and piston rings | Pushrods | Valve lifters | Oil pump | Oil tank and oil lines | Camshaft support plate | Crankcase and crankshaft | Counter balancer assembly | Engine break-in | Specifications
CHAPTER FIVE: CLUTCH and PRIMARY DRIVE
Primary chaincase cover | Clutch assembly | Clutch shell, compensating sprocket and primary drive chain | Clutch shell, clutch hub and sprocket | Primary chain and guide inspection | Primary chain alignment | Compensating sprocket inspection | Primary chaincase housing | Starter jackshaft | Clutch cable replacement | Specifications
CHAPTER SIX: TRANSMISSION
Shifter assembly | External shift mechanism | Transmission top cover | Shift cam | Shift arm assembly | Shift forks | Transmission side door and transmission shaft assemblies | Transmission shafts | Main drive gear | Transmission clutch release mechanism cover | Transmission drive sprocket | Transmission case | Specifications
CHAPTER SEVEN: FUEL, EXHAUST and EMISSION CONTROL SYSTEMS
Air filter backplate | Carburetor | Intake manifold | Electronic fuel injection | Depressurizing the fuel system | Induction module | Throttle and idle cables | Starting enrichment valve (choke) cable replacement | Throttle and idle cables | Fuel tank console | Fuel hose and clamps | Fuel tank | Fuel tank inspection | Fuel pump and fuel filter | Fuel shutoff valve | Fuel tank gauge | Exhaust system | Evaporative emission control system | Specifications
CHAPTER EIGHT: ELECTRICAL SYSTEM
Electrical connectors | Battery | Charging system | Alternator | Voltage regulator | Ignition system | Starting system | Lighting system | Switches | Horn | Electrical panel | Turn signal module | Turn signal module and turn signal/security module | Speedometer speed sensor | Starter relay switch replacement | Speedometer and indicator lights | Fuses | Circuit breaker | Electrical connector service | Wiring diagrams | Specifications
CHAPTER NINE: WHEELS, HUBS and TIRES
Motorcycle stands | Front wheel | Rear wheel | Front and rear hubs | Driven sprocket assembly | Drive sprocket | Drive belt | Wheel runout | Rim and laced wheel service | Disc and cast wheels | Wheel balance | Tires | Tire changing | Tire repairs | Tire runout | Specifications
CHAPTER TEN: FRONT SUSPENSION and STEERING (TELESCOPIC FORK)
Handlebar | Front fork | Steering head and stem | Steering head bearing race replacement | Steering play adjustment | Specifications
CHAPTER ELEVEN: FRONT SUSPENSION and STEERING (SPRINGER FORK)
Springer service precautions | Handlebar and risers | Shock absorber | Fork rockers | Springer fork | Rigid fork | Steering stem | Steering play adjustment | Specifications
CHAPTER TWELVE: REAR SUSPENSION
Spring preload adjustment | Shock absorbers | Rear swing arm | Specifications
CHAPTER THIRTEEN: BRAKES
Brake service | Front brake pad replacement | Front brake caliper | Brake reaction link | Front brake caliper | Front master cylinder | Rear brake pad replacement | Rear brake caliper | Rear master cylinder | Brake hose and line replacement | Brake disc | Bleeding the system | Rear brake pedal | Specifications
CHAPTER FOURTEEN: BODY
Seat | Front fender | Rear fender inner panel | Rear fender | Footboards and footrests
INDEX | COLOR WIRING DIAGRAMS
Clymer motorcycle repair manuals can save you money on maintenance and repair bills. Step-by-step procedures and detailed illustrations guide you through every job, from maintenance and troubleshooting, all the way to complete teardown and rebuild.
NEW, 7 x 10, 374 PAGES, PROFUSELY ILLUSTRATED WITH HUNDREDS OF ORIGINAL PHOTOS & DRAWINGS
I SHIP WORLDWIDE, I will contact you as soon as possible giving you a total and S&H options. I don't hold up shipping waiting for checks to clear.
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