• Daily Deals
  • Gift Cards
  • Sell
  • Help & Contact

This listing was ended by the seller because the item is no longer available.

Ships to:
Visit store:
Little Power Shop
Ships to:

Details about  2003-2007 Ford 6.0 Powerstroke EGR Cooler Delete Kit

See original listing
2003-2007 Ford 6.0 Powerstroke EGR Cooler Delete Kit
Item Sold
Item condition:
See compatible vehicles
Nov 13, 2013
US $174.97
FREE Standard Shipping | See details
Item location:
Bradford, Pennsylvania, United States

More chances to get what you want Feedback on our suggestions


eBay item number:
Seller assumes all responsibility for this listing.
Last updated on  Nov 10, 2013 08:42:51 PST  View all revisions

Item specifics

Condition: New Brand:

Black Diamond Diesel Solutions

Manufacturer Part Number:


Little Power Shop

Visit my eBay store  

03-07 Powerstroke Basic 6.0 EGR Delete Kit

As a real repair and performance shop, we get to install all brands and styles of egr delete kits.  After using all the different brands, we finally decided to improve on the design that everyone has settled on for the past few years.  We actually built these kits over 6 years ago for our customers who needed to delete the egr, but kits were not available.  Then when kits were available, the price was insane.  The very first kit we built over 6 years ago is still on our 04 F350 shop truck that has over 300,000 miles on it.  That kit and countless others have proved themself has 100% reliable, affordable, and easy to install. 

This kit will completely eliminate the egr cooler and bypass the coolant flow.  The intake manifold only needs loosened up to install and not come completely out like the kits that have the long metal j tube.  Our techs can install this kit in three to five hours depending how everything comes apart. 

Included in this kit:

EGR Cooler Block Off Plate

Clamp In Exhaust Block Off Puck 

Heavy Duty Bypass Hose

Oring, Hose, and Clamps needed for bypass

Detailed Instructions

Unconditional Lifetime Warranty On All Kit Components


Frequently Asked Questions:


Will deleting this egr cooler hurt my truck?

Absolutely not.  In fact leaving it in there may.  Please take a look at the picture of a factory egr cooler we removed from a customer's truck the other day.  Not only is the rest of the intake caked with soot like the back of the cooler, but that cooler is letting extreme heat build up.  When some of the cores plug up, the cooler loses it's ability to cool the exhaust gases which can reach temperatures of 1500+ degrees.  This extreme heat will split the cooler and cause the exhaust system to pressure the coolant system.  The pressure at best will cause coolant to blow out of the reservoir and ruin the oil cooler and/or head gaskets at worst.

Will my truck set a check engine light once the cooler is deleted?

In our experience, usually not on the 03-05 trucks.  06-07 trucks are known to likely set a light.  We have deleted or blocked many egr coolers and have never seen a check engine light.  By leaving the EGR valve in the manifold and functioning, the pcm believes everything is still working properly.  Many other kits include an egr valve block off plate, this is not needed with our kit.  The valve will still open when the computer tells it to, but since the exhaust flow will be blocked off, we have eliminated the source of all the black sooty slime in the intake manifold.  If you truck does set a light, we offer programmers that will shut the egr system down and eliminate the light.

How long does this kit take to install?

Typically an egr delete on the 6.0's take us 3-5 hours.  A person with average mechanical skills should be able to complete this task in a similar time frame.  Since the turbo will have to be removed for this project, this is a perfect time to clean the turbo veins which may be coked up with soot.

Will this modification void my engine warranty?

To be perfectly honest, yes.  The manufacturer engine warranty needs all original equipment systems in place to satisfy qualification guidelines.  Some dealers who are aware of the constant egr cooler problems may work with you on this issue since this modification will only improve the reliability of the vehicle. 

Why does your kit have a hose instead of the welded J-Tube?

To be honest, because that J-tube sort of sucks.  First problem with it is the extra time to align the tube with the oil cooler coolant outlet. You must install the J-tube first then slide the intake manifold into position.  If it is not lined up, you have to pull the manifold back up and adjust it.  Secondly, if for any reason the hose ruptures that is included with the J-tube style kits, you must remove the intake manifold to change it.  You cannot slide the tube in any direction with the manifold in place far enough to remove the connector hose. (double for the really cheap kits that reuse the factory slip connector)  With our kit you can slide the blocker plate under the intake manifold, bolt it all up, then connect the hose easily.  

Is the hose less reliable than the metal J-Tube in the other kits?

Absolutely not!  The hose is made from temperature resistant material designed for hot engine compartments.  This is not a hose that has been adapted  for this particular application.  It was spec'd for this application by us knowing full well the extreme heat the valley of the engine sees.  The orginal one of these hoses we had made for us over six years ago is still on the vehicle with absolutely no sign of deterioration. 


Need Help? We are here for you!!!

As with all of our other products, we are here for you if you happen to run into a problem when installing this product.  We are not just a internet business selling parts, but we actually do this very procedure several times a month.  If you have any questions at all about installion, application, or anything else, please feel free to give our toll free number below a call.  We would be glad to help.


Little Power Shop

We are a full service performance shop located in northern Pennsylvania. Not only do we sell performance products, but also install these parts every day for our ever growing list of satisfied customers. Many of the retailers on EBay are nothing more than internet parts brokers. It is doubtful that many have even seen the products they sell let alone ever installed them.

We will ship products practically any where. By using the vast network of warehouses belonging to the dozen or so distributors we work with, we can not only save you money by not having to double ship items, but also can usually have most items to your door no more than 2-3 days from when you ordered them.

If you have any questions at all about application, installation, or pricing, please feel free to call us toll free:


We are eager to answer any and all questions you have.

Our regular business hours:

Monday - Friday 8AM - 6PM (ET)

Saturday 8AM - 12PM (ET)

Little Power Shop Return Policy

Products that were sent in error, labeled wrong, or somehow broken upon delivery:

-          Customer must notify us with in two days of receipt of damaged item

-          We will send a UPS label for any error on our part, send new part when label is moving

-          All returned products will be returned here unless manufacturer sends label for return

-          Customer should email pictures of damaged or parts labeled in error


Products damaged in shipping by Shipping carrier:

-          Customer must notify us of damage within one day of receipt of damaged item

-          A claim must be opened by UPS either by us or distributer

-          Replacement will be on a cases by case basis pending UPS investigation

-          Customer should email pictures of damage to sales@littlepowershop.com


Products customer doesn’t like, doesn’t need, changed mind or ordered by mistake:

-          Customer must return item within 30 days of original purchase

-          Item must be in original packing and must be unused and resellable

-          Buyer pays all return shipping, no exceptions

-          Exchange is ok, but buy pays return shipping and new item shipping

-          Any return of this type has a 20% restocking fee

-          All returns will be refunded in the exact way it was originally purchased


Core return policy:

-          Buyer has 30 days to return rebuildable core in original packaging

-          On day 31 core is charged to card on file, no exceptions

-          Any core received after 30 days received 75% credit

-          Any core received mutilated or damaged beyond reuse gets no credit

Buyer pays all return shipping on cores

Powered by eBay Blackthorne 04.10.039

On Feb-28-13 at 09:25:49 PST, seller added the following information:

On May-03-13 at 12:35:44 PDT, seller added the following information:

Please note that all packages will be shipped signature required unless otherwise requested.

Questions and answers about this item

No questions or answers have been posted about this item.

Place bid

Time left:
Current bid:
(Approximately ##1##)
Import charges:
Your max bid:
Your max bid:
By clicking Confirm bid, you commit to buy this item from the seller if you are the winning bidder.
By clicking Confirm bid, you are committing to buy this item from the seller if you are the winning bidder and have read and agree to the Global Shipping Program terms and conditions - opens in a new window or tab. Import charges previously quoted are subject to change if you increase you maximum bid amount.
Resume bidding, if the page does not update immediately.
Place bid
Review and confirm your bid
Bid confirmation
FREE shipping
See item description
(Approximately ##1##)
(Enter ##1## or more)
(Enter more than ##1##)
Your max bid:
Increase max bid
Place bid
Confirm bid
Increase max bid
Change bid
, you've been outbid. Don't let it get away - bid again!
, you're the highest bidder on this item. Hope you win it!
, you're the first bidder. Hope you win!
, you're currently the high bidder, but you're close to getting outbid.
, this auction is almost over and you're currently the high bidder.
, you're the high bidder, but the reserve price hasn't been met.
Please enter your bid again.
Please enter a valid number as the bid price.
Enter an amount that is equal or greater than the minimum bid required. This can be found under the bid entry box.
Maximum bids can't be lowered once they're submitted.
This seller requires the buyer to have a PayPal account to purchase this item. Get a PayPal account here .
Your bid is greater than or equal to the Buy It Now price. We recommend you purchase this item via Buy It Now. If you still wish to bid, you may do so below.
Time left:
Current bid:
(approximately ##1##)
Your maximum bid:
(approximately ##1##)
Increase your maximum bid:
By clicking 1 Click Bid, you commit to buy this item from the seller if you're the winning bidder. Learn moreabout 1-click bid - opens in a new window or tab
(approximately ##1##)
Winning bid:
Starting bid:
Congrats! The auction has ended and you're the winner.
The auction has ended, but the reserve price was not met.
Sorry, the auction has ended and you were outbid.
Good news, you're the high bidder.
Sorry, you've been outbid.
You're the high bidder, but the reserve price is not met.
Please enter a higher amount than the current bid.
Maximum bids cannot be lowered once submitted.
Please enter a valid number.